{"id":20052,"date":"2025-12-25T15:26:56","date_gmt":"2025-12-25T07:26:56","guid":{"rendered":"https:\/\/www.worldia-tools.com\/?p=20052"},"modified":"2025-12-30T15:02:26","modified_gmt":"2025-12-30T07:02:26","slug":"automotive-transmission-gear-machining-worldia-high-feed-pcbn-turning-tool-application-case","status":"publish","type":"post","link":"https:\/\/www.worldia-tools.com\/cs\/news-and-media\/application-news\/automotive-transmission-gear-machining-worldia-high-feed-pcbn-turning-tool-application-case\/","title":{"rendered":"Obr\u00e1b\u011bn\u00ed p\u0159evodovek pro automobilov\u00e9 p\u0159evodovky | Worldia High-Feed PCBN Turning Tool Application Case"},"content":{"rendered":"

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Pozad\u00ed aplikace<\/strong><\/p>\n

Kvalita obr\u00e1b\u011bn\u00ed, \u00fa\u010dinnost obr\u00e1b\u011bn\u00ed, \u017eivotnost n\u00e1stroje, n\u00e1klady na obr\u00e1b\u011bn\u00ed a spolehlivost a stabilita procesu jsou kl\u00ed\u010dov\u00fdmi krit\u00e9rii pro hodnocen\u00ed \u00fasp\u011bchu \u0159e\u0161en\u00ed n\u00e1stroje a jsou tak\u00e9 hlavn\u00edmi obavami z\u00e1kazn\u00edk\u016f. Tyto faktory jsou vz\u00e1jemn\u011b souvisej\u00edc\u00ed a vz\u00e1jemn\u011b ovliv\u0148uj\u00edc\u00ed. S\u00e9rie soustru\u017een\u00ed Worldia High-Feed je novou generaci soustru\u017een\u00ed nez\u00e1visle vyvinut\u00fdch spole\u010dnost\u00ed s vlastn\u00edmi pr\u00e1vy du\u0161evn\u00edho vlastnictv\u00ed. Je vhodn\u00fd pro drsn\u011bn\u00ed a\u017e po dokon\u010den\u00ed tvrzen\u00e9 oceli, litiny, pr\u00e1\u0161kov\u00e9 metalurgie a komponent\u016f z ne\u017eelezn\u00fdch kov\u016f. Tato \u0159ada produkt\u016f je navr\u017eena tak, aby pln\u011b splnila r\u016fzn\u00e9 pot\u0159eby z\u00e1kazn\u00edk\u016f v oblasti obr\u00e1b\u011bn\u00ed a dos\u00e1hla vyv\u00e1\u017een\u00e9 optimalizace mezi kvalitou, efektivitou, \u017eivotnost\u00ed n\u00e1stroje, n\u00e1klady a spolehlivost\u00ed.<\/p>\n

\"\" \"\" \"\"<\/p>\n

P\u0159\u00edpadov\u00e1 anal\u00fdza<\/strong><\/p>\n

* V p\u0159\u00edpad\u011b 1, p\u0159i stejn\u00e9 rychlosti \u0159ezu a hloubce \u0159ezu a p\u0159i spln\u011bn\u00ed po\u017eadavk\u016f z\u00e1kazn\u00edka na kvalitu obr\u00e1b\u011bn\u00ed, Worldia High-Feed PCBN oto\u010dn\u00e9 \u0159e\u0161en\u00ed zlep\u0161ilo \u00fa\u010dinnost obr\u00e1b\u011bn\u00ed o 60% zv\u00fd\u0161en\u00edm rychlosti pod\u00e1v\u00e1n\u00ed stroje a \u017eivotnost n\u00e1stroje byla prodlou\u017eena o 86,7%. \u0158e\u0161en\u00ed \u00fasp\u011b\u0161n\u011b nahradilo p\u016fvodn\u00ed dov\u00e1\u017een\u00fd n\u00e1stroj a dos\u00e1hlo kl\u00ed\u010dov\u00fdch v\u00fdkonov\u00fdch c\u00edl\u016f z hlediska \u00fa\u010dinnosti obr\u00e1b\u011bn\u00ed, \u017eivotnosti n\u00e1stroje a n\u00e1klad\u016f na obr\u00e1b\u011bn\u00ed.<\/p>\n

* V p\u0159\u00edpad\u011b 2 za stejn\u00fdch \u0159ezn\u00fdch parametr\u016f a pracovn\u00edch podm\u00ednek prodlou\u017eilo soustru\u017en\u00ed \u0159e\u0161en\u00ed Worldia High-Feed \u017eivotnost n\u00e1stroje o 41% ve srovn\u00e1n\u00ed s p\u016fvodn\u00edm dovezen\u00fdm n\u00e1strojem PCBN. Toto vylep\u0161en\u00ed pomohlo z\u00e1kazn\u00edkovi prodlou\u017eit \u017eivotnost n\u00e1stroje, sn\u00ed\u017eit n\u00e1klady na obr\u00e1b\u011bn\u00ed a nakonec \u00fasp\u011b\u0161n\u011b nahradit importovan\u00fd n\u00e1stroj.<\/p>\n

* Obr\u00e1b\u011bc\u00ed n\u00e1stroj Worldia pln\u011b vyu\u017e\u00edv\u00e1 principy \u0159ez\u00e1n\u00ed. Optimalizac\u00ed geometrie \u0159ezn\u00e9 hrany, zv\u00fd\u0161en\u00edm pevnosti hrany, p\u0159im\u011b\u0159en\u00fdm rozlo\u017een\u00edm \u0159ezn\u00fdch sil pod\u00e9l hrany a v\u011bdeckou kontrolou \u0159ezn\u00e9ho tepla dosahuj\u00ed vlo\u017eky vyv\u00e1\u017een\u00e9ho v\u00fdkonu. V kombinaci s pe\u010dliv\u011b vybran\u00fdmi supertvrd\u00fdmi vrstvami a pokro\u010dil\u00fdmi okrajov\u00fdmi povlaky poskytuj\u00ed vlo\u017eky prodlou\u017eenou \u017eivotnost n\u00e1stroje a z\u00e1rove\u0148 zaji\u0161\u0165uj\u00ed optim\u00e1ln\u00ed rovnov\u00e1hu mezi rychlost\u00ed pod\u00e1v\u00e1n\u00ed, povrchovou \u00fapravou, n\u00e1klady na obr\u00e1b\u011bn\u00ed a provozn\u00ed spolehlivost\u00ed.<\/p>","protected":false},"excerpt":{"rendered":"

Application Background Machining quality, machining efficiency, tool life, machining cost, and process reliability and stability are the key criteria for evaluating the success of a tool solution, and they are also the main concerns for customers. These factors are interrelated and mutually influential.The Worldia High-Feed superhard turning series is a new generation of turning products […]<\/p>\n","protected":false},"author":5,"featured_media":20053,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[228],"tags":[],"class_list":["post-20052","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-news"],"_links":{"self":[{"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/posts\/20052","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/comments?post=20052"}],"version-history":[{"count":3,"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/posts\/20052\/revisions"}],"predecessor-version":[{"id":20140,"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/posts\/20052\/revisions\/20140"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/media\/20053"}],"wp:attachment":[{"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/media?parent=20052"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/categories?post=20052"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/cs\/wp-json\/wp\/v2\/tags?post=20052"}],"curies":[{"name":"WP","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}