{"id":20391,"date":"2026-05-08T16:45:26","date_gmt":"2026-05-08T08:45:26","guid":{"rendered":"https:\/\/www.worldia-tools.com\/?p=20391"},"modified":"2026-05-08T16:45:26","modified_gmt":"2026-05-08T08:45:26","slug":"worldia-customized-pcbn-insert-application-wiper-and-chipbreaker-pcbn-inserts-for-machining-new-energy-vehicle-reduction-gears","status":"publish","type":"post","link":"https:\/\/www.worldia-tools.com\/es\/news-and-media\/application-news\/worldia-customized-pcbn-insert-application-wiper-and-chipbreaker-pcbn-inserts-for-machining-new-energy-vehicle-reduction-gears\/","title":{"rendered":"Worldia Customized PCBN Insert Application | Insertos PCBN de limpiaparabrisas y trituradoras para mecanizar engranajes de reducci\u00f3n de veh\u00edculos de nueva energ\u00eda"},"content":{"rendered":"<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter size-full wp-image-20392\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01.jpg\" alt=\"\" width=\"1080\" height=\"550\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-300x153.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-1024x521.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-768x391.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-18x9.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-600x306.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20393\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02.jpg\" alt=\"\" width=\"1080\" height=\"759\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-300x211.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-1024x720.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-768x540.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-18x12.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-600x422.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong>Antecedentes de la aplicaci\u00f3n<\/strong><br \/>\nEl acero endurecido es acero que se ha sometido a enfriamiento para formar una estructura martens\u00edtica con una dureza superior a HRC 50. Debido a su alta dureza, alta resistencia, excelente resistencia al desgaste, buena estabilidad t\u00e9rmica y baja plasticidad, se utiliza ampliamente en el transporte, la energ\u00eda, la qu\u00edmica, la maquinaria de ingenier\u00eda y otros campos. El torneo de piezas de acero endurecido t\u00edpicamente enfrenta los siguientes desaf\u00edos:<br \/>\n\u25cf Desgaste r\u00e1pido de la herramienta<br \/>\n\u25cf Alta temperatura de corte<br \/>\n\u25cf Control de precisi\u00f3n dimensional dif\u00edcil<br \/>\n\u25cf Pobre calidad de mecanizado<br \/>\n\u25cf Problemas de rotura y enredo de virutas en operaciones de acabado continuo<img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20394\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03.jpg\" alt=\"\" width=\"1080\" height=\"1394\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-232x300.jpg 232w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-793x1024.jpg 793w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-768x991.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-9x12.jpg 9w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-600x774.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-20395\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04.jpg\" alt=\"\" width=\"1080\" height=\"1476\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04.jpg 540w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04-220x300.jpg 220w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04-9x12.jpg 9w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong>An\u00e1lisis de Soluci\u00f3n<\/strong><br \/>\n\u25ce  En este caso, las condiciones objetivas son: el material de la pieza de trabajo es acero endurecido HRC 58-62 con alta dureza, la condici\u00f3n de mecanizado es el torneo continuo del acabado con corte en seco y el requisito de rugosidad superficial es Ra 0,8. El cliente&#8217; La demanda era mejorar la vida \u00fatil de la herramienta y reducir los tiempos de cambio de herramienta. A trav\u00e9s de la combinaci\u00f3n cient\u00edfica de grado de inserci\u00f3n de PCBN adecuadamente seleccionado, tecnolog\u00eda de recubrimiento avanzada y par\u00e1metros de borde personalizados, Worldia&#8217; La soluci\u00f3n de herramientas s logr\u00f3 una vida \u00fatil promedio de la herramienta de 108 piezas\/borde, un aumento del 54,3% en comparaci\u00f3n con la soluci\u00f3n original.<br \/>\n\u25ce  Worldia&#8217; s soluci\u00f3n adopta el grado de inserci\u00f3n PNH2016 con excelente resistencia al desgaste y resistencia a altas temperaturas, combinado con la tecnolog\u00eda de recubrimiento CE para mejorar a\u00fan m\u00e1s la inserci\u00f3n; rendimiento de alta temperatura. Teniendo en cuenta los requisitos de torneo continuo de acabado, tolerancia de 0,3 mm y rugosidad Ra 0,8, se usan insertos PCBN de limpiaparabrisas y rompeviras personalizados para evitar el enredo de virutas y lograr una mayor eficiencia de mecanizado.<br \/>\n\u25ce  Worldia&#8217; s soluci\u00f3n personalizada de herramientas resuelve eficazmente el cliente&#8217; s varios desaf\u00edos de mecanizado, mejora la vida \u00fatil de la herramienta, reduce los tiempos de cambio de herramienta, aumenta la eficiencia de mecanizado, reduce los costos de herramienta, realiza un plan de reemplazo de herramienta m\u00e1s econ\u00f3mico y logra resultados de reemplazo superiores.<\/p>","protected":false},"excerpt":{"rendered":"<p>Application Background Hardened steel is steel that has undergone quenching to form a martensitic structure with a hardness exceeding HRC 50. Due to its high hardness, high strength, excellent wear resistance, good thermal stability, and low plasticity, it is widely used in transportation, energy, chemical, engineering machinery, and other fields. Turning hardened steel parts typically [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":20392,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[228],"tags":[],"class_list":["post-20391","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-news"],"_links":{"self":[{"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/posts\/20391","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/comments?post=20391"}],"version-history":[{"count":1,"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/posts\/20391\/revisions"}],"predecessor-version":[{"id":20396,"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/posts\/20391\/revisions\/20396"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/media\/20392"}],"wp:attachment":[{"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/media?parent=20391"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/categories?post=20391"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/es\/wp-json\/wp\/v2\/tags?post=20391"}],"curies":[{"name":"WP","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}