{"id":20391,"date":"2026-05-08T16:45:26","date_gmt":"2026-05-08T08:45:26","guid":{"rendered":"https:\/\/www.worldia-tools.com\/?p=20391"},"modified":"2026-05-08T16:45:26","modified_gmt":"2026-05-08T08:45:26","slug":"worldia-customized-pcbn-insert-application-wiper-and-chipbreaker-pcbn-inserts-for-machining-new-energy-vehicle-reduction-gears","status":"publish","type":"post","link":"https:\/\/www.worldia-tools.com\/fr\/news-and-media\/application-news\/worldia-customized-pcbn-insert-application-wiper-and-chipbreaker-pcbn-inserts-for-machining-new-energy-vehicle-reduction-gears\/","title":{"rendered":"Worldia Application d'insertion PCBN personnalis\u00e9e | Inserts PCBN d'essuye-glaces et de casse-puces pour l'usinage d'engrenages de r\u00e9duction de v\u00e9hicules de nouvelle \u00e9nergie"},"content":{"rendered":"<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter size-full wp-image-20392\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01.jpg\" alt=\"\" width=\"1080\" height=\"550\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-300x153.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-1024x521.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-768x391.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-18x9.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-600x306.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20393\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02.jpg\" alt=\"\" width=\"1080\" height=\"759\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-300x211.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-1024x720.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-768x540.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-18x12.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-600x422.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong>Contexte de l'application<\/strong><br \/>\nL'acier durci est l'acier qui a subi une trempe pour former une structure martensitique ayant une duret\u00e9 sup\u00e9rieure \u00e0 HRC 50. En raison de sa duret\u00e9 \u00e9lev\u00e9e, de sa r\u00e9sistance \u00e9lev\u00e9e, de son excellente r\u00e9sistance \u00e0 l'usure, de sa bonne stabilit\u00e9 thermique et de sa faible plasticit\u00e9, il est largement utilis\u00e9 dans les transports, l'\u00e9nergie, la chimie, les machines d'ing\u00e9nierie et d'autres domaines. Le tournage de pi\u00e8ces en acier durci est g\u00e9n\u00e9ralement confront\u00e9 aux d\u00e9fis suivants:<br \/>\n\u25cf Us\u00e9e rapide de l'outil<br \/>\n\u25cf Temp\u00e9rature de coupe \u00e9lev\u00e9e<br \/>\n\u25cf Contr\u00f4le de pr\u00e9cision dimensionnelle difficile<br \/>\n\u25cf Mauvaise qualit\u00e9 d'usinage<br \/>\n\u25cf Probl\u00e8mes de rupture de puce et d'enchev\u00eatrement dans les op\u00e9rations de finition continue<img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20394\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03.jpg\" alt=\"\" width=\"1080\" height=\"1394\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-232x300.jpg 232w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-793x1024.jpg 793w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-768x991.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-9x12.jpg 9w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-600x774.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-20395\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04.jpg\" alt=\"\" width=\"1080\" height=\"1476\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04.jpg 540w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04-220x300.jpg 220w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04-9x12.jpg 9w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong>Analyse des solutions<\/strong><br \/>\n\u25ce  Dans ce cas, les conditions objectives sont les suivantes: le mat\u00e9riau de la pi\u00e8ce est en acier tremp\u00e9 HRC 58-62 avec une duret\u00e9 \u00e9lev\u00e9e, la condition d'usinage est le tournage continu de finition avec coupe \u00e0 sec et l'exigence de rugosit\u00e9 de surface est Ra 0,8. Le client&#8217; La demande \u00e9tait d'am\u00e9liorer la dur\u00e9e de vie de l'outil et de r\u00e9duire les temps de changement d'outil. Gr\u00e2ce \u00e0 la combinaison scientifique de qualit\u00e9 d'insertion de PCBN correctement s\u00e9lectionn\u00e9e, de technologie de rev\u00eatement avanc\u00e9e et de param\u00e8tres de bord personnalis\u00e9s, Worldia&#8217; La solution d'outillage s a atteint une dur\u00e9e de vie moyenne de 108 pi\u00e8ces\/bord, soit une augmentation de 54,3% par rapport \u00e0 la solution d'origine.<br \/>\n\u25ce  Worldia&#8217; s solution adopte le grade d'insertion PNH2016 avec une excellente r\u00e9sistance \u00e0 l'usure et \u00e0 la haute temp\u00e9rature, combin\u00e9e avec la technologie de rev\u00eatement CE pour am\u00e9liorer encore l'insert&#8217; Performance \u00e0 haute temp\u00e9rature. Compte tenu des exigences du tournage continu de finition, de l'allocation de 0,3 mm et de la rugosit\u00e9 Ra 0,8, des inserts PCBN d'essuye-linge et de casse-puces personnalis\u00e9s sont utilis\u00e9s pour \u00e9viter l'enchev\u00eatrement des puces et atteindre une efficacit\u00e9 d'usinage plus \u00e9lev\u00e9e.<br \/>\n\u25ce  Worldia&#8217; s solution d'outillage personnalis\u00e9e r\u00e9sout efficacement le client&#8217; s divers d\u00e9fis d'usinage, am\u00e9liore la dur\u00e9e de vie de l'outil, r\u00e9duit les temps de changement d'outil, augmente l'efficacit\u00e9 d'usinage, abaisse les co\u00fbts d'outil, r\u00e9alise un plan de remplacement d'outil plus \u00e9conomique et obtient des r\u00e9sultats de remplacement sup\u00e9rieurs.<\/p>","protected":false},"excerpt":{"rendered":"<p>Application Background Hardened steel is steel that has undergone quenching to form a martensitic structure with a hardness exceeding HRC 50. Due to its high hardness, high strength, excellent wear resistance, good thermal stability, and low plasticity, it is widely used in transportation, energy, chemical, engineering machinery, and other fields. Turning hardened steel parts typically [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":20392,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[228],"tags":[],"class_list":["post-20391","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-news"],"_links":{"self":[{"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/posts\/20391","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/comments?post=20391"}],"version-history":[{"count":1,"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/posts\/20391\/revisions"}],"predecessor-version":[{"id":20396,"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/posts\/20391\/revisions\/20396"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/media\/20392"}],"wp:attachment":[{"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/media?parent=20391"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/categories?post=20391"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/fr\/wp-json\/wp\/v2\/tags?post=20391"}],"curies":[{"name":"WP","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}