{"id":20391,"date":"2026-05-08T16:45:26","date_gmt":"2026-05-08T08:45:26","guid":{"rendered":"https:\/\/www.worldia-tools.com\/?p=20391"},"modified":"2026-05-08T16:45:26","modified_gmt":"2026-05-08T08:45:26","slug":"worldia-customized-pcbn-insert-application-wiper-and-chipbreaker-pcbn-inserts-for-machining-new-energy-vehicle-reduction-gears","status":"publish","type":"post","link":"https:\/\/www.worldia-tools.com\/it\/news-and-media\/application-news\/worldia-customized-pcbn-insert-application-wiper-and-chipbreaker-pcbn-inserts-for-machining-new-energy-vehicle-reduction-gears\/","title":{"rendered":"Worldia Customized PCBN Insert Application | Inserti PCBN Wiper e Chipbreaker per la lavorazione di ingranaggi di riduzione per veicoli a nuova energia"},"content":{"rendered":"<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter size-full wp-image-20392\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01.jpg\" alt=\"\" width=\"1080\" height=\"550\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-300x153.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-1024x521.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-768x391.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-18x9.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-600x306.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20393\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02.jpg\" alt=\"\" width=\"1080\" height=\"759\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-300x211.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-1024x720.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-768x540.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-18x12.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-600x422.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong>Applicazione Background<\/strong><br \/>\nL'acciaio indurito \u00e8 l'acciaio che ha subito l'estinzione per formare una struttura martensitica con una durezza superiore a HRC 50. A causa della sua alta durezza, alta resistenza, eccellente resistenza all'usura, buona stabilit\u00e0 termica e bassa plasticit\u00e0, \u00e8 ampiamente utilizzato nei trasporti, nell'energia, nella chimica, nelle macchine di ingegneria e in altri campi. La tornitura di parti in acciaio indurito in genere affronta le seguenti sfide:<br \/>\n\u25cf Rapida usura degli utensili<br \/>\n\u25cf Alta temperatura di taglio<br \/>\n\u25cf Controllo di precisione dimensionale difficile<br \/>\n\u25cf Scara qualit\u00e0 della lavorazione<br \/>\n\u25cf Problemi di rottura dei chip e di impigliamento nelle operazioni di finitura continua<img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20394\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03.jpg\" alt=\"\" width=\"1080\" height=\"1394\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-232x300.jpg 232w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-793x1024.jpg 793w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-768x991.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-9x12.jpg 9w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-600x774.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-20395\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04.jpg\" alt=\"\" width=\"1080\" height=\"1476\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04.jpg 540w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04-220x300.jpg 220w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04-9x12.jpg 9w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong>Analisi della soluzione<\/strong><br \/>\n\u25ce  In questo caso, le condizioni obiettive sono: il materiale del pezzo di lavoro \u00e8 acciaio indurito HRC 58-62 con alta durezza, la condizione di lavorazione \u00e8 la tornatura continua della finitura con taglio a secco e il requisito di rugosit\u00e0 della superficie \u00e8 Ra 0,8. Il cliente&#8217; La domanda era quella di migliorare la vita degli utensili e ridurre i tempi di cambio degli utensili. Attraverso la combinazione scientifica di PCBN Insert Grade correttamente selezionato, tecnologia di rivestimento avanzata e parametri di bordo personalizzati, Worldia&#8217; La soluzione di utensili s ha raggiunto una durata media di 108 pezzi\/bordo, un aumento del 54,3% rispetto alla soluzione originale.<br \/>\n\u25ce  Worldia&#8217; s soluzione adotta il grado di inserimento PNH2016 con eccellente resistenza all'usura e resistenza ad alte temperature, combinato con la tecnologia di rivestimento CE per migliorare ulteriormente l'inserto; prestazioni ad alta temperatura. Considerando i requisiti di torneggio continuo della finitura, la tolleranza di 0,3 mm e la rugosit\u00e0 Ra 0,8, vengono utilizzati inserti PCBN tercicristalli e romptrucioli personalizzati per evitare l'intralcio dei trucioli e raggiungere una maggiore efficienza di lavorazione.<br \/>\n\u25ce  Worldia&#8217; s soluzione di utensili personalizzata risolve efficacemente il cliente&#8217; s varie sfide di lavorazione, migliora la vita degli utensili, riduce i tempi di cambio degli utensili, aumenta l'efficienza di lavorazione, riduce i costi degli utensili, realizza un piano di sostituzione degli utensili pi\u00f9 economico e raggiunge risultati di sostituzione superiori.<\/p>","protected":false},"excerpt":{"rendered":"<p>Application Background Hardened steel is steel that has undergone quenching to form a martensitic structure with a hardness exceeding HRC 50. Due to its high hardness, high strength, excellent wear resistance, good thermal stability, and low plasticity, it is widely used in transportation, energy, chemical, engineering machinery, and other fields. Turning hardened steel parts typically [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":20392,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[228],"tags":[],"class_list":["post-20391","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-news"],"_links":{"self":[{"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/posts\/20391","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/comments?post=20391"}],"version-history":[{"count":1,"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/posts\/20391\/revisions"}],"predecessor-version":[{"id":20396,"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/posts\/20391\/revisions\/20396"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/media\/20392"}],"wp:attachment":[{"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/media?parent=20391"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/categories?post=20391"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/it\/wp-json\/wp\/v2\/tags?post=20391"}],"curies":[{"name":"WP","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}