{"id":20451,"date":"2026-05-29T10:13:36","date_gmt":"2026-05-29T02:13:36","guid":{"rendered":"https:\/\/www.worldia-tools.com\/?p=20451"},"modified":"2026-06-09T10:16:47","modified_gmt":"2026-06-09T02:16:47","slug":"worldia-customized-insert-case-for-gear-shaft-machining-turning-of-hardened-steel-under-heavy-interrupted-cutting-conditions","status":"publish","type":"post","link":"https:\/\/www.worldia-tools.com\/pl\/news-and-media\/application-news\/worldia-customized-insert-case-for-gear-shaft-machining-turning-of-hardened-steel-under-heavy-interrupted-cutting-conditions\/","title":{"rendered":"Wk\u0142adka Worldia dostosowana do obr\u00f3bki wa\u0142k\u00f3w z\u0119batych | Toczenie stali hartowanej w warunkach intensywnego, przerywanego skrawania"},"content":{"rendered":"<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter size-full wp-image-20452\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_01.jpg\" alt=\"\" width=\"1080\" height=\"623\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_01.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_01-300x173.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_01-1024x591.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_01-768x443.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_01-18x10.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_01-600x346.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20453\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_02.jpg\" alt=\"\" width=\"1080\" height=\"969\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_02.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_02-300x269.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_02-1024x919.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_02-768x689.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_02-13x12.jpg 13w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_02-600x538.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p>T\u0142o aplikacji<br \/>\nCi\u0119\u017ckie przerywane toczenie hartowanych element\u00f3w stalowych (np. wa\u0142\u00f3w z rowkami wpustowymi i otworami olejowymi po obr\u00f3bce cieplnej, a tak\u017ce toczenie powierzchni z\u0119b\u00f3w k\u00f3\u0142 z\u0119batych) nara\u017ca narz\u0119dzia na ekstremalnie wysokie temperatury skrawania (zwykle przekraczaj\u0105ce 1000\u00b0C) i udary mechaniczne o wysokiej cz\u0119stotliwo\u015bci. W tych trudnych warunkach, zdolno\u015b\u0107 narz\u0119dzia do radzenia sobie z ekstremalnymi operacjami obr\u00f3bki skrawaniem jest w pe\u0142ni testowana. Przy wyborze narz\u0119dzi nale\u017cy wzi\u0105\u0107 pod uwag\u0119 nast\u0119puj\u0105ce czynniki:<br \/>\n\u25cfTwardo\u015b\u0107 na gor\u0105co i odporno\u015b\u0107 na zu\u017cycie materia\u0142u narz\u0119dzia, w tym zawarto\u015b\u0107 CBN i wielko\u015b\u0107 ziarna;<br \/>\n\u25cfWytrzyma\u0142o\u015b\u0107 i odporno\u015b\u0107 narz\u0119dzia na uderzenia, w tym sk\u0142ad spoiwa i struktura wk\u0142adki;<br \/>\n\u25cfPoprawa wydajno\u015bci narz\u0119dzi dzi\u0119ki nowej konstrukcji kraw\u0119dzi i zaawansowanej technologii powlekania;<br \/>\n\u25cfOptymalizacja parametr\u00f3w ci\u0119cia.<img decoding=\"async\" class=\"aligncenter wp-image-20454\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_03.jpg\" alt=\"\" width=\"1080\" height=\"1654\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_03.jpg 702w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_03-196x300.jpg 196w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_03-669x1024.jpg 669w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_03-8x12.jpg 8w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_03-600x919.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-20455\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_04.jpg\" alt=\"\" width=\"1080\" height=\"1332\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_04.jpg 648w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_04-243x300.jpg 243w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_04-10x12.jpg 10w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/06\/Worldia-Customized-Insert-Case-for-Gear-Shaft-Machining-Turning-of-Hardened-Steel-Under-Heavy-Interrupted-Cutting-Conditions_04-600x740.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p>Analiza rozwi\u0105zania<br \/>\n\u25ce W tym przypadku, toczenie rowk\u00f3w pier\u015bcieniowych w \u015brodku wa\u0142u przek\u0142adni w warunkach intensywnego, przerywanego skrawania generuje silne, zmienne napr\u0119\u017cenia mechaniczne o wysokiej cz\u0119stotliwo\u015bci podczas wchodzenia i wychodzenia narz\u0119dzia z obrabianego przedmiotu. Rozwi\u0105zanie firmy Worldia wykorzystuje gatunek p\u0142ytki PNH3013, kt\u00f3ry oferuje doskona\u0142\u0105 udarno\u015b\u0107 i odporno\u015b\u0107 na uderzenia, wyd\u0142u\u017caj\u0105c \u017cywotno\u015b\u0107 narz\u0119dzia o 13,3% w por\u00f3wnaniu z oryginalnym rozwi\u0105zaniem.<br \/>\n\u25ce Bior\u0105c pod uwag\u0119 cz\u0119ste wprowadzanie i wyprowadzanie narz\u0119dzia podczas obr\u00f3bki powierzchni z\u0119b\u00f3w ko\u0142a z\u0119batego oraz wynikaj\u0105ce z tego szybkie zmiany si\u0142y skrawania, rozwi\u0105zanie firmy Worldia zwi\u0119kszy\u0142o promie\u0144 ostrza narz\u0119dzia i wykorzysta\u0142o niestandardowe parametry kraw\u0119dzi, aby skutecznie zwi\u0119kszy\u0107 wytrzyma\u0142o\u015b\u0107 p\u0142ytki i odporno\u015b\u0107 na wykruszanie si\u0119 kraw\u0119dzi.<br \/>\n\u25ce Dostosowane do indywidualnych potrzeb supertwarde narz\u0119dzia skrawaj\u0105ce firmy Worldia zapewniaj\u0105 klientom naukowe i niezawodne rozwi\u0105zania w zakresie obr\u00f3bki trudnoobrabialnych materia\u0142\u00f3w i skomplikowanych warunk\u00f3w obr\u00f3bki, wykorzystuj\u0105c w\u0142a\u015bciwo\u015bci naszych produkt\u00f3w. Pomaga to klientom optymalizowa\u0107 procesy obr\u00f3bki: wyd\u0142u\u017caj\u0105c \u017cywotno\u015b\u0107 narz\u0119dzi, redukuj\u0105c liczb\u0119 wymian narz\u0119dzi i przestoj\u00f3w, obni\u017caj\u0105c koszty narz\u0119dzi i zwi\u0119kszaj\u0105c wydajno\u015b\u0107 produkcji.<\/p>","protected":false},"excerpt":{"rendered":"<p>Application Background Heavy interrupted turning of hardened steel parts (e.g., shafts with keyways and oil holes after heat treatment, as well as gear tooth surface turning) subjects tools to extremely high cutting temperatures (typically exceeding 1000\u00b0C) and high-frequency mechanical shocks. Under these challenging conditions, a tool\u2019s ability to handle extreme machining operations is fully tested. [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":20452,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[228],"tags":[],"class_list":["post-20451","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-news"],"_links":{"self":[{"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/posts\/20451","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/comments?post=20451"}],"version-history":[{"count":1,"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/posts\/20451\/revisions"}],"predecessor-version":[{"id":20456,"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/posts\/20451\/revisions\/20456"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/media\/20452"}],"wp:attachment":[{"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/media?parent=20451"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/categories?post=20451"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pl\/wp-json\/wp\/v2\/tags?post=20451"}],"curies":[{"name":"WP","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}