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Powder metallurgy products are commonly used in the automotive, aerospace, electronics, and medical industries. Taking the automotive industry as an example, powder metallurgy components include certain engine connecting rods, camshafts, cylinder head intake and exhaust valve seats, and certain gears in transmission systems. The following factors make powder metallurgy components difficult to machine:
* The high hardness of the sintered material leads to rapid tool wear and high machining costs.
* Porosity makes roughness control difficult, requiring traditional grinding processes to meet high quality requirements.
* Traditional grinding processes are costly and inefficient.
Fundo da aplicação
@Worldia provides a complete range of superhard cutting tool solutions for turning, grooving, boring, reaming, and milling, tailored to common powder metallurgy components in the market.
@Worldia’s customized PCBN inserts are designed based on the specific machining characteristics and working conditions of customers’ powder metallurgy components. They feature optimized tool grade, specially designed cutting edge parameters, and advanced coating technologies to significantly extend tool life and reduce machining costs.
@Worldia’s customized PCD and PCBN reamers are made from high-quality imported materials with excellent wear resistance. Combined with specially designed cutting edges for superior sharpness, they effectively solve hole machining quality issues in powder metallurgy components. These reamers provide customers with stable and consistent dimensional accuracy, offering high-quality, long-life hole machining solutions.
@Worldia’s FMP series indexable face milling cutters are specially developed for machining powder metallurgy materials. They offer a variety of superhard insert grades and cutting-edge designs adapted to different machining conditions, meeting customers’ needs for efficient and stable face milling solutions.