{"id":20218,"date":"2026-02-27T10:05:54","date_gmt":"2026-02-27T02:05:54","guid":{"rendered":"https:\/\/www.worldia-tools.com\/?p=20218"},"modified":"2026-02-28T10:08:50","modified_gmt":"2026-02-28T02:08:50","slug":"worldia-chipbreaker-pcbn-inserts-for-turning-hardened-steel-components","status":"publish","type":"post","link":"https:\/\/www.worldia-tools.com\/pt\/news-and-media\/application-news\/worldia-chipbreaker-pcbn-inserts-for-turning-hardened-steel-components\/","title":{"rendered":"Worldia Chipbreaker PCBN Inserts for Turning Hardened Steel Components"},"content":{"rendered":"<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter size-full wp-image-20219\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_01.jpg\" alt=\"\" width=\"1080\" height=\"630\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_01.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_01-300x175.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_01-1024x597.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_01-768x448.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_01-18x12.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_01-600x350.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20220\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_02.jpg\" alt=\"\" width=\"1080\" height=\"891\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_02.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_02-300x248.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_02-1024x845.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_02-768x634.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_02-15x12.jpg 15w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_02-600x495.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong><span style=\"font-size: 14pt;\">Fundo da aplica\u00e7\u00e3o<\/span><\/strong><\/p>\n<p>Aceiro forte, com sua alta dureza, alta for\u00e7a e alta resist\u00eancia ao uso, \u00e9 amplamente utilizado em transporte, energia, m\u00e1quinas de constru\u00e7\u00e3o, aeroespa\u00e7o e outros campos. Machining steel hardened components is challenging, typically manifested as:<br \/>\nProblemas com a vida das ferramentas: A alta dureza do a\u00e7o duro leva a uma r\u00e1pida utiliza\u00e7\u00e3o da ponta.<br \/>\nProblemas de efici\u00eancia m\u00e1quinaria: ferramentas convencionais n\u00e3o podem operar em par\u00e2metros de corte alto, resultando em baixa efici\u00eancia m\u00e1quinaria.<br \/>\nProblemas de qualidade de m\u00e1quina: A alta for\u00e7a do material gera grandes for\u00e7as de corte, que podem causar conversas. Em condi\u00e7\u00f5es cont\u00ednuas de corte, o mal controle de chips leva a embalagem de chips, rasgando a superf\u00edcie m\u00e1quinada e afetando a rugosidade da superf\u00edcie.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-20221\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_03.jpg\" alt=\"\" width=\"1080\" height=\"1719\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_03.jpg 756w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_03-189x300.jpg 189w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_03-644x1024.jpg 644w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_03-8x12.jpg 8w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_03-600x955.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-20222\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_04.jpg\" alt=\"\" width=\"1080\" height=\"1427\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_04.jpg 594w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_04-227x300.jpg 227w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/02\/Worldia-Chipbreaker-PCBN-Inserts-for-Turning-Hardened-Steel-Components_04-9x12.jpg 9w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><span style=\"font-size: 14pt;\"><strong>An\u00e1lise da Solu\u00e7\u00e3o<\/strong><\/span><\/p>\n<p>\u25ce Nesse caso, a solu\u00e7\u00e3o Worldia adotou uma solu\u00e7\u00e3o personalizada de inser\u00e7\u00e3o PCBN adaptada ao subs\u00eddio de m\u00e1quina e condi\u00e7\u00e3o do componente de a \u00e7o endurecido, que aumentou a vida de ferramentas em 40% e dobrou a efici\u00eancia de m\u00e1quina aumentando a profundidade de corte para alcan\u00e7ar um corte de passagem \u00fanico enquanto cumpriu os requisitos de m\u00e1quina<br \/>\n\u25ce Neste caso, baseado no cliente&#8217; com material de obra real e licen\u00e7a de m\u00e1quina, a solu\u00e7\u00e3o Worldia selecionou o grau PNH2016, que mostra excelente dureza vermelha e \u00e9 adequado para giro de profundidade pesada de a\u00e7o duro. Al\u00e9m disso, para lidar com o controle de chips em giro cont\u00ednuo pesado, foi empregado um chipbreaker n\u00e3o padr\u00e3o e um design de ponta, parejado com um revestimento CE que oferece alta resist\u00eancia \u00e0 temperatura, resist\u00eancia ao uso e lubrifica\u00e7\u00e3o.<br \/>\n\u25ce A solu\u00e7\u00e3o de ferramentas personalizadas da Worldia, baseada no cliente&#8217; s maquinaria material e condi\u00e7\u00f5es no local, reduz significativamente os custos de maquinaria, reduz mudan\u00e7as de ferramentas e tempo de descenso da m\u00e1quina, melhorando assim a efici\u00eancia de produ\u00e7\u00e3o ao mesmo tempo que assegurando qualidade dos componentes. Face \u00e0s duas press\u00f5es da concorr\u00eancia de mercado e ao aumento dos pre\u00e7os das mat\u00e9rias-primas, sempre adotamos uma abordagem centrada no cliente, proporcionando solu\u00e7\u00f5es pr\u00e1ticas e eficazes de controle dos custos para ajudar os clientes a reduzir os custos de m\u00e1quina unit \u00e1ria e aumentar a competitividade de seus produtos.<\/p>","protected":false},"excerpt":{"rendered":"<p>Application Background Hardened steel, with its high hardness, high strength, and high wear resistance, is widely used in transportation, energy, construction machinery, aerospace, and other fields. Machining hardened steel components is challenging, typically manifested as: Tool life issues: The high hardness of hardened steel leads to rapid wear of the cutting edge. Machining efficiency issues: [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":20219,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[228],"tags":[],"class_list":["post-20218","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-news"],"_links":{"self":[{"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/posts\/20218","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/comments?post=20218"}],"version-history":[{"count":1,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/posts\/20218\/revisions"}],"predecessor-version":[{"id":20223,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/posts\/20218\/revisions\/20223"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/media\/20219"}],"wp:attachment":[{"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/media?parent=20218"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/categories?post=20218"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/tags?post=20218"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}