{"id":20391,"date":"2026-05-08T16:45:26","date_gmt":"2026-05-08T08:45:26","guid":{"rendered":"https:\/\/www.worldia-tools.com\/?p=20391"},"modified":"2026-05-08T16:45:26","modified_gmt":"2026-05-08T08:45:26","slug":"worldia-customized-pcbn-insert-application-wiper-and-chipbreaker-pcbn-inserts-for-machining-new-energy-vehicle-reduction-gears","status":"publish","type":"post","link":"https:\/\/www.worldia-tools.com\/pt\/news-and-media\/application-news\/worldia-customized-pcbn-insert-application-wiper-and-chipbreaker-pcbn-inserts-for-machining-new-energy-vehicle-reduction-gears\/","title":{"rendered":"Worldia Customized PCBN Insert Application [UNK] Wiper and Chipbreaker PCBN Inserts for Machining New Energy Vehicle Reduction Gears"},"content":{"rendered":"<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter size-full wp-image-20392\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01.jpg\" alt=\"\" width=\"1080\" height=\"550\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-300x153.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-1024x521.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-768x391.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-18x9.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_01-600x306.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20393\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02.jpg\" alt=\"\" width=\"1080\" height=\"759\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-300x211.jpg 300w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-1024x720.jpg 1024w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-768x540.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-18x12.jpg 18w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_02-600x422.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong>Fundo da aplica\u00e7\u00e3o<\/strong><br \/>\nAceiro fortificado \u00e9 aceiro que foi apagado para formar uma estrutura marten\u00e9tica com dura\u00e7\u00e3o superior a HRC 50. Devido \u00e0 sua alta dureza, alta for\u00e7a, excelente resist\u00eancia ao uso, boa estabilidade t\u00e9rmica e baixa plasticidade, ela \u00e9 amplamente utilizada em transporte, energia, qu\u00edmica, m\u00e1quinas de engenharia e outros campos. - Virar pe\u00e7as de a\u00e7o duro tipicamente enfrentam os seguintes desafios:<br \/>\n\u25cf Utiliza\u00e7\u00e3o r\u00e1pida de ferramentas<br \/>\n\u25cf Alta temperatura de corte<br \/>\n\u25cf Dif\u00edcil controle de precis\u00e3o dimensional<br \/>\n\u25cf Poca qualidade de m\u00e1quina<br \/>\n\u25cf Problemas de quebra de chip e envolvimento em opera\u00e7\u00f5es cont\u00ednuas de termina\u00e7\u00e3o<img decoding=\"async\" class=\"aligncenter size-trpcustomlanguageflag wp-image-20394\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03.jpg\" alt=\"\" width=\"1080\" height=\"1394\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03.jpg 1080w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-232x300.jpg 232w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-793x1024.jpg 793w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-768x991.jpg 768w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-9x12.jpg 9w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_03-600x774.jpg 600w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/> <img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-20395\" src=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04.jpg\" alt=\"\" width=\"1080\" height=\"1476\" srcset=\"https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04.jpg 540w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04-220x300.jpg 220w, https:\/\/www.worldia-tools.com\/wp-content\/uploads\/2026\/05\/Worldia-Customized-PCBN-Insert-Application-Wiper-and-Chipbreaker-PCBN-Inserts-for-Machining-New-Energy-Vehicle-Reduction-Gears_04-9x12.jpg 9w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/><\/p>\n<p><strong>An\u00e1lise da Solu\u00e7\u00e3o<\/strong><br \/>\n\u25ce  Neste caso, as condi\u00e7\u00f5es objetivas s\u00e3o: o material de pe\u00e7a de trabalho \u00e9 a\u00e7o endurecido HRC 58-62 com alta dureza, a condi\u00e7\u00e3o de m\u00e1quina \u00e9 girar cont\u00ednuamente com corte seco, e o requisito de rugosidade da superf\u00edcie \u00e9 Ra 0,8. O cliente a demanda era melhorar a vida de ferramentas e reduzir os tempos de mudan\u00e7a de ferramentas. atrav\u00e9s da combina\u00e7\u00e3o cient\u00edfica de PCBN Insert Grade, tecnologia avan\u00e7ada de revestimento e par\u00e2metros de bordo personalizados, Worldia&#8217; a solu\u00e7\u00e3o de ferramentas alcan\u00e7ou uma vida m\u00e9dia de ferramentas de 108 pcs\/borda, um aumento de 54,3% em compara\u00e7\u00e3o com a solu\u00e7\u00e3o original.<br \/>\n\u25ce  Mundo a solu\u00e7\u00e3o adota o PNH2016 Insert Grade com excelente resist\u00eancia ao uso e alta resist\u00eancia \u00e0 temperatura, combinada com a tecnologia de revestimento CE para melhorar ainda mais a inser\u00e7\u00e3o&#8217; \u00e9 desempenho de alta temperatura. Considerando os requisitos de giro cont\u00ednuo de termina\u00e7\u00e3o, adi\u00e7\u00e3o de 0,3 mm, e rugosidade Ra 0,8, limpeza personalizada e inserimentos PCBN chipbreaker s\u00e3o usados para evitar envolvimento de chips e alcan\u00e7ar maior efici\u00eancia de m\u00e1quina.<br \/>\n\u25ce  Mundo s solu\u00e7\u00e3o de ferramentas personalizada resolve efetivamente o cliente&#8217; s diversos desafios de m\u00e1quina, melhora a vida de ferramentas, reduz os tempos de mudan\u00e7a de ferramentas, aumenta a efici\u00eancia de m\u00e1quina, baixa os custos de ferramentas, realiza um plano de substitui\u00e7\u00e3o de ferramentas mais econ\u00f4mico e alcan\u00e7a resultados superiores de substitui\u00e7\u00e3o.<\/p>","protected":false},"excerpt":{"rendered":"<p>Application Background Hardened steel is steel that has undergone quenching to form a martensitic structure with a hardness exceeding HRC 50. Due to its high hardness, high strength, excellent wear resistance, good thermal stability, and low plasticity, it is widely used in transportation, energy, chemical, engineering machinery, and other fields. Turning hardened steel parts typically [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":20392,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[228],"tags":[],"class_list":["post-20391","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-news"],"_links":{"self":[{"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/posts\/20391","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/comments?post=20391"}],"version-history":[{"count":1,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/posts\/20391\/revisions"}],"predecessor-version":[{"id":20396,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/posts\/20391\/revisions\/20396"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/media\/20392"}],"wp:attachment":[{"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/media?parent=20391"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/categories?post=20391"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.worldia-tools.com\/pt\/wp-json\/wp\/v2\/tags?post=20391"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}