Application Background
Machining quality, machining efficiency, tool life, machining cost, and process reliability and stability are the key criteria for evaluating the success of a tool solution, and they are also the main concerns for customers. These factors are interrelated and mutually influential.The Worldia High-Feed superhard turning series is a new generation of turning products independently developed by the company, with proprietary intellectual property rights. It is suitable for roughing to finishing of hardened steel, cast iron, powder metallurgy, and non-ferrous metal components.This product series is designed to fully meet customers’ diverse machining needs, achieving a well-balanced optimization among quality, efficiency, tool life, cost, and reliability.
Case Analysis
* In Case 1, under the same cutting speed and depth of cut, and while meeting the customer’s machining quality requirements, the Worldia High-Feed PCBN turning solution improved machining efficiency by 60% by increasing the feed rate of the machine, and the tool life was extended by 86.7%. The solution successfully replaced the original imported tool and achieved key performance targets in terms of machining efficiency, tool life, and machining cost.
* In Case 2, under the same cutting parameters and working conditions, the Worldia High-Feed turning solution extended tool life by 41% compared with the original imported PCBN tool. This improvement helped the customer increase tool life, reduce machining costs, and ultimately successfully replace the imported tool.
* Worldia’s high-feed turning tool fully leverage cutting principles. By optimizing the cutting edge geometry, enhancing edge strength, reasonably distributing cutting forces along the edge, and scientifically controlling cutting heat, the inserts achieve a balanced performance. Combined with carefully selected superhard grade and advanced edge coatings, the inserts deliver extended tool life while ensuring an optimal balance of feed rate, surface finish, machining cost, and operational reliability.