Application Background
Ductile iron is widely used in many industries due to its high strength, good toughness and shock absorption, excellent casting performance, and relatively economical operating cost:
Automotive industry: crankshafts, connecting rods, camshafts, differentials, and other components
Energy and heavy equipment: wind turbine hubs, gearboxes, gears, pump bodies, valve bodies, and other parts
Mold industry: large injection molding and die-casting mold bases and plates
As a comprehensive CNC tool manufacturer, Worldia provides unique machining solutions for turning difficult-to-machine ductile iron components under various working conditions.
Case Analysis
◎In the two cases of turning ductile iron oil pump components, Worldia’s tooling solution increased tool life by 33% and 36% respectively under interrupted and heavy interrupted cutting conditions by using Worldia’s customized PCBN inserts.
◎Based on the customer’s workpiece material, specific machining allowance, and working conditions, Worldia’s customized PCBN inserts adopt the PN306 Grade with high impact resistance and thermal stability, and feature edge designs with high strength and excellent interruption resistance, which helps customers improve tool life, reduce tool changes, minimize downtime, and increase machine utilization.
◎Worldia’s customized tooling solutions, backed by rich machining experience, start from the customer’s actual needs and provide reliable and economical tooling solutions. By selecting appropriate insert grades, ppropriate cutting edge parameters, and advanced coatings for customers under various machining conditions, we help reduce tool costs, improve production efficiency, and enhance product competitiveness in the fierce market competition.