背景の適用
As an enterprise specializing in R&D and manufacturing of advanced materials and cutting tools, Worldia’s products are widely used in industries such as automotive, wind power, civil aviation, medical devices, and semiconductors. Leveraging our product strengths, Worldia conduct in-depth analysis of customers’ actual machining requirements. The customized products offer the following advantages:
– Tailored tooling solutions: Perfectly match the workpiece geometry, tool path, and process requirements of customers’ parts.
– Optimized tool Insert Grade and coating: Better suited for machining the customer’s workpiece material.
– Customized insert structure and edge parameters: Precisely align with the customer’s specific machining conditions.
– Meet diverse customer needs: Improve tool life, boost machining efficiency, reduce tool costs, shorten cycle times, and enhance machining quality.
分析
◎ In this case, the part is produced in large quantities on a production line. The customer required extended tool life and fewer tool changes and downtime. Worldia’s solution selected the wear-resistant PNH2024 Grade, increasing tool life by 40% compared to the original solution.
◎ This process involves semi-finish turning of the shaft’s outer diameter and semi-finish pull turning of the large conical surface. To reduce air cut and maintain a feed rate of 0.35 mm/rev, Worldia’s tooling solution uses a special insert structure and non-standard composite chamfered cutting edge, effectively improving edge strength while boosting machining efficiency and ensuring high surface quality.
◎ Worldia’s solution is a customized tooling program tailored exclusively for the customer. It improves tool life, reduces tool changes, increases machining efficiency, and precisely meets the customer’s high standards for high-volume production.