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Worldia - Polycrystalline Diamond (PCD) milling cutter FMP200SC60-BE12-12

Model: FMP200SC60-BE12-12
Brand: WORLDIA
Availability: In stock,immediate despatch
Place of origin: Beijing,China
Capacity(Monthly): 1000PCS
Online Inquiry PDF Format
Description Material Introduction Specifications Processing Cases
 
APPLICATIONS
 
WORLDIA PCD Indexable face milling with exclusive design has helped clients increase their capacity and reduce their tooling costs by allowing them to significantly increase speeds and feeds.
 
  • Aluminum and aluminum alloys 
  • Copper, brass and bronze alloys 
  • Zinc and magnesium alloys 
  • Carbon Fiber
  • Epoxy resins 
  • Plastics
  • Fiberglass composites 
  • Graphite composites 
 
 
Features
   
  •  “Aluminum Alloy-Steel”double matal design,the aluminum center reduces the weight,while the hardened steel outer ring increases the rigidity speed and feeds  
  •   The double metal design makes the tooling lifetime several times longer than other aluminum face milling cutter. 
  •   High-precision pocket seat keeps 0.02mm axial runout without insert adjustment.
  •   It can be easily adjusted to 2μm axial run out within 0.1 range.
  •   Two cutting edges design and retip service which could help our customers reduce their cost. 
 
                                     
PRODUCT USAGE
 
According to grain size and features of diamond,four types of PCD material,
i.e PD01E / PD10E / PD32E / CVDD are listed as below. 
 
 
P        
M        
K        
N
S        
H        
Material PD01E PD10E PD32E CVDD
 
STRUCTURE DETAILS
 
MATERIAL INTRODUCTION
 
Material Grain size Features Application
PD01E 1 PD01E fine grain size PCD material(1μm) is suitble for finishing applications.Its high impart resistance and high abrasive resistance are no less than that of rough grade of PCD. PD01E has excellent chip resistance is suitable for the roughing and interrupt cutting aluminium alloys.This grade is also commonly used for non-ferrous finishing applications.Other successful applications include machining of wood,MDF.
PD10E 10 PD10E is the universal grade in the market.It`s the first choice for many applications where a good balance of toughness and wear resistance are required. This Grade is commonly used for non-ferrous finishing applications.Other successful applications include machining of wood,MDF.The machining of low-medium content silicon aluminium alloys,carbide,hard rubber,graphite and so on.
PD32E 2-30 PD32E has a unique combination of wear resistance,edge strenth and edge quality.It contains a carefully sorted mix of micron diamond(Between 2 - 30 μm).The combination of these particle sizes and a specifically developed high pressure sintering process produces a structure with extreme abrasion resistance and good thermal stability. Application areas include the machining of abrasive workpiece such as MMC,high silicon aluminium alloys as well as for the machining of carbide,hard rubber,graphite and other applications.
CVDD - CVDD is a pure carbon material without binder with extreme abrasion resistance and good thermal suitability.Due to its perfect cutting edge suitable fro appications where mirror finishes are required. Application areas include the machining of abrasive workpiece such as MMC,high silicon aluminium alloys as well as for the machining of carbide,hard rubber,graphite and other applications.
 
MATERIAL PERFORMANCE

SPECIFICATIONS

    D D1 D2 D3 L Ap1 Max Teeth Weight    
Specification System Code mm mm mm mm mm mm Z Kg max RPM Material
FMP040SA16-BE12-06 040401060013 40 16 36 - 40 11 6 0.36 40000 Steel
FMP050SA22-BE12-08 040401060005 50 22 45 - 40 11 8 0.55 35100 Steel
FMP063SA22-BE12-10 040401060006 63 22 45 - 40 11 10 0.75 30200 Steel
FMP080SA27-BE12-12 040401060007 80 27 50 - 50 11 12 0.96 27500 Steel-aluminium
FMP100SB32-BE12-16 040401060008 100 32 70 - 50 11 16 1.45 23800 Steel-aluminium
FMP125SB40-BE12-20 040401060009 125 40 90 - 63 11 20 2.4 19100 Steel-aluminium
FMP160SC40-BE12-24 040401060010 160 40 115 66.7 63 11 24 3 14900 Steel-aluminium
FMP200SC60-BE12-30 040401060011 200 60 150 101.6 63 11 30 4.25 11900 Steel-aluminium
FMP250SC60-BE12-36 040401060012 250 60 200 101.6 63 11 36 6.5 9550 Steel-aluminium
PROCESSING CASES