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Worldia - Polycrystalline Diamond (PCD) Milling Insert for Heavy cutting

Model: PCD milling insert for heavy cutting
Brand: WORLDIA
Availability: In stock,immediate despatch
Place of origin: Beijing,China
Capacity(Monthly): 20,000
Online Inquiry PDF Format
Description Material Introduction Specifications Processing Cases
 
APPLICATIONS
 
WORLDIA PCD Milling Insert are designed by variety of Kr,could meet different application of end millling and shoulder milling.Two cutting edges design and retip service which could help customers reduce their cost.There are five types of cutting edge which can meet various application with different combinations.Realize both roughing and finishing in one tool.
 
  • Aluminum and aluminum alloys 
  • Copper, brass and bronze alloys 
  • Zinc and magnesium alloys 
  • Carbon Fiber
  • Epoxy resins 
  • Plastics
  • Fiberglass composites 
  • Graphite composites 
 
 
                                     
PRODUCT USAGE
 
According to grain size and features of diamond,four types of PCD material,
i.e PD01E / PD10E / PD32E / CVDD are listed as below. 
 
 
P        
M        
K        
N
S        
H        
Material PD01E PD10E PD32E CVDD
 
 
INSERT STRUCTURE DETAILS
  
 
MATERIAL INTRODUCTION
 
Material Grain size Features Application
PD01E 1 PD01E fine grain size PCD material(1μm) is suitble for finishing applications.Its high impart resistance and high abrasive resistance are no less than that of rough grade of PCD. PD01E has excellent chip resistance is suitable for the roughing and interrupt cutting aluminium alloys.This grade is also commonly used for non-ferrous finishing applications.Other successful applications include machining of wood,MDF.
PD10E 10 PD10E is the universal grade in the market.It`s the first choice for many applications where a good balance of toughness and wear resistance are required. This Grade is commonly used for non-ferrous finishing applications.Other successful applications include machining of wood,MDF.The machining of low-medium content silicon aluminium alloys,carbide,hard rubber,graphite and so on.
PD32E 2-30 PD32E has a unique combination of wear resistance,edge strenth and edge quality.It contains a carefully sorted mix of micron diamond(Between 2 - 30 μm).The combination of these particle sizes and a specifically developed high pressure sintering process produces a structure with extreme abrasion resistance and good thermal stability. Application areas include the machining of abrasive workpiece such as MMC,high silicon aluminium alloys as well as for the machining of carbide,hard rubber,graphite and other applications.
CVDD - CVDD is a pure carbon material without binder with extreme abrasion resistance and good thermal suitability.Due to its perfect cutting edge suitable fro appications where mirror finishes are required. Application areas include the machining of abrasive workpiece such as MMC,high silicon aluminium alloys as well as for the machining of carbide,hard rubber,graphite and other applications.
 
MATERIAL PERFORMANCE

SPECIFICATIONS

    Material Teeth L d S BS L1 Re
Type Specification PD01F PD10F PD32E CVDD Z mm mm mm mm mm mm
Standard BEHW1204EZTR1 1 12.23  9.525 4.76 1 8 0.4
BEHW1204EZTR2 2 12.23  9.525 4.76 1 8 0.4
Wiper BEHW1204EZTR1-WG 1 12.23  9.525 4.76 4 8 -
BEHW1204EZTR2-WG 2 12.23  9.525 4.76 4 8 -
Sharp corner BEHW1204EZTR1-PT 1 12.23  9.525 4.76 - 8 0.4
BEHW1204EZTR2-PT 2 12.23  9.525 4.76 - 8 0.4
Right-angle BEHW1204PZTR1 1 12.23  9.525 4.76 1 11 0.4
PROCESSING CASES

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