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Worldia - Polycrystalline Diamond (PCD) Milling Insert

Model: PCD milling insert
Brand: WORLDIA
Availability: In stock,immediate despatch
Place of origin: Beijing,China
Capacity(Monthly): 20,000
Online Inquiry PDF Format
Description Material Introduction Specifications Processing Cases
 
APPLICATIONS
 
WORLDIA PCD Milling Insert are designed by variety of Kr,could meet different application of end millling and shoulder milling.Two cutting edges design and retip service which could help customers reduce their cost.There are five types of cutting edge which can meet various application with different combinations.Realize both roughing and finishing in one tool.
 
  • Aluminum and aluminum alloys 
  • Copper, brass and bronze alloys 
  • Zinc and magnesium alloys 
  • Carbon Fiber
  • Epoxy resins 
  • Plastics
  • Fiberglass composites 
  • Graphite composites 
 
 
                                     
PRODUCT USAGE
 
According to grain size and features of diamond,four types of PCD material,
i.e PD01E / PD10E / PD32E / CVDD are listed as below. 
 
 
P        
M        
K        
N
S        
H        
Material PD01E PD10E PD32E CVDD
 
INSERT STRUCTURE DETAILS
 
 
MATERIAL INTRODUCTION
 
Material Grain size Features Application
PD10E 10 PD10E is the universal grade in the market.It`s the first choice for many applications where a good balance of toughness and wear resistance are required. This Grade is commonly used for non-ferrous finishing applications.Other successful applications include machining of wood,MDF, low-medium content silicon aluminium alloys,carbide,hard rubber,graphite and so on.
PD32E 2-30 PD32E has a unique combination of wear resistance,edge strenth and edge quality.It contains a carefully sorted mix of micron diamond(Between 2 - 30 μm).The combination of these particle sizes and a specifically developed high pressure sintering process produces a structure with extreme abrasion resistance and good thermal stability. Application areas include the machining of abrasive workpiece such as MMC,high silicon aluminium alloys as well as for the machining of carbide,hard rubber,graphite and other applications.
 
MATERIAL PERFORMANCE



SPECIFICATIONS

 

Cutter diameter

Specification

Cutting
Edge

Dimensions

N

Type

25-40
mm

>40
mm

Cutting Tips

BS
(mm)

Ap Max
(mm)

Kr
(°)

Re
(mm)

PD10E

Standard 75°

 

BEHW1204EZFR1 
C03CB05

F

1

1

4

75

-

HS03050

 

BEHW1204EZFR1B
C03CB05

F

1

1

4

75

-

HS03615

 

BEHW1204EZFR2
C03CB05

F

2

1

4

75

-

HS03665

Wiper 75°

 

BEHW1204EZFR1-WG C03CB05

F

1

4

4

75

-

HC03020

 

BEHW1204EZFR1B-WG C03CB05

F

1

4

4

75

-

HC07955

 

BEHW1204EZFR2-WG C03CB05

F

2

4

4

75

-

HS05456

Corner edge 75°

 

BEHW1204EZFR1-PT R04CB05

F

1

-

4

75

-

HS01342

 

BEHW1204EZFR1B-PT R04CB05

F

2

-

4

75

0.4

HC03861

 

BEHW1204EZFR2-PT R04CB05

F

1

-

4

75

0.4

HC01106

Universal 90°

 

BEHW1204PZFR1-UW R04CB05

F

1

1.5

4

90

0.4

HC02033

 

BEHW1204PZFL1-UW R04CB05

F

1

1.5

4

90

0.4

Customized

 

BEHW1204PZFR1B-UW R04CB05

F

1

1.5

4

90

0.4

HS03185

 

BEHW1204PZFR2-UW R04CB05

F

2

1.5

4

90

0.4

HS03630

Full Length 90°

 

BEHW1204PZFR1 R04CB12

F

1

1.5

11

90

0.4

HS01810

 

BEHW1204PZFL1 R04CB12

F

1

1.5

11

90

0.4

Customized

 

BEHW1204PZFR1B R04CB12

F

1

1.5

11

90

0.4

HC03161


PROCESSING CASES

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